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Solderable DIY kit with
"Assembled & Tested Prototype board"

DIY kit comes with an Assembled and Tested prototype board and pre-programmed controller ensuring 100% output guarantee. Includes complete hardware & tools with plain PCB for assembling project from scratch.

Extensive documentation for project execution including step-by-step instructions for Circuit building, Assembly procedure and Troubleshooting. Thorough understanding from the Problem definition to Circuit Design to Programming, Simulation, Testing, Troubleshooting and finally building a working Hardware Prototype.

400+ end to end unique project solutions in wide areas of Electronics, Electrical, Embedded, Communication, IoT, Arduino and more.

PROJECT DESCRIPTION

This project is adapted to reduce penalty for industrial units by implementing automatic power factor correction unit. The ratio of actual power being used in an alternating electrical circuit to the power which is apparently drawn from the line causes the angle delay ranging   from zero (for a purely resistive load ,pf= 1) to a theoretical maximum of 90° (for a purely inductive load, pf=0). as the cosine of this angle is the power factor ,pf.

In an electric power system, a load with a low power factor draws more current than a load with a high power factor for the same amount of useful power transferred. The higher currents increase the energy lost in the distribution system, and require larger wires and other equipment. Because of the costs of larger equipment and wasted energy, electrical utilities will usually charge a higher penalty to industrial or commercial customers where there is a low power factor.

In this project inductor plays a major roll for developing the lag condition. Power to the circuit is fed from a step down transformer where an rectifier is used for converting AC-DC and regulated. The time lag between the zero voltage pulse and zero current pulse duly generated by suitable operational amplifier circuits in comparator mode are fed to two interrupt pins of the 8051 microcontroller. The time lag between the current and voltage are displayed on LCD which is interfaced with microcontroller. Depending upon the delay the program which has been dumped in the microcontroller brings  appropriate number of relays through relay driver IC from its output to bring shunt capacitors into the load circuit to get the power factor , till it reaches nearest to unity.

Further the project can be enhanced by using thyristor control switches instead of relay control to avoid contact pitting often encountered by switching of capacitors due to high rush current.

 

×

This project is adapted to reduce penalty for industrial units by implementing automatic power factor correction unit. The ratio of actual power being used in an alternating electrical circuit to the power which is apparently drawn from the line causes the angle delay ranging   from zero (for a purely resistive load ,pf= 1) to a theoretical maximum of 90° (for a purely inductive load, pf=0). as the cosine of this angle is the power factor ,pf.

In an electric power system, a load with a low power factor draws more current than a load with a high power factor for the same amount of useful power transferred. The higher currents increase the energy lost in the distribution system, and require larger wires and other equipment. Because of the costs of larger equipment and wasted energy, electrical utilities will usually charge a higher penalty to industrial or commercial customers where there is a low power factor.

In this project inductor plays a major roll for developing the lag condition. Power to the circuit is fed from a step down transformer where an rectifier is used for converting AC-DC and regulated. The time lag between the zero voltage pulse and zero current pulse duly generated by suitable operational amplifier circuits in comparator mode are fed to two interrupt pins of the 8051 microcontroller. The time lag between the current and voltage are displayed on LCD which is interfaced with microcontroller. Depending upon the delay the program which has been dumped in the microcontroller brings  appropriate number of relays through relay driver IC from its output to bring shunt capacitors into the load circuit to get the power factor , till it reaches nearest to unity.

Further the project can be enhanced by using thyristor control switches instead of relay control to avoid contact pitting often encountered by switching of capacitors due to high rush current.

 

PROJECT HIGHLIGHTS
Automatic Power Factor Correction.
Call/mail for Tech Support from 10 am - 7 pm IST.
Easy to use, Self-explanatory kit.
All-inclusive solution kit.
Extensive audio-visuals available.
Branding-free material.
Pre-programmed Microcontroller.
×
Automatic Power Factor Correction.
Call/mail for Tech Support from 10 am - 7 pm IST.
Easy to use, Self-explanatory kit.
All-inclusive solution kit.
Extensive audio-visuals available.
Branding-free material.
Pre-programmed Microcontroller.
BLOCK DIAGRAM
Hardware Requirements
  • 8051 series Microcontroller
  • Op-amps
  • LCD
  • Shunt Capacitors
  • Relays
  • Relay driver IC
  • Choke
  • Crystal
  • Switches
  • Slide Switch
  • Resistors
  • Capacitors
  • Diodes
  • Transformer
  • Voltage Regulator
  • Lamp
×
  • 8051 series Microcontroller
  • Op-amps
  • LCD
  • Shunt Capacitors
  • Relays
  • Relay driver IC
  • Choke
  • Crystal
  • Switches
  • Slide Switch
  • Resistors
  • Capacitors
  • Diodes
  • Transformer
  • Voltage Regulator
  • Lamp
Software Requirements
  • Keil compiler
  • Languages: Embedded C or Assembly
×
  • Keil compiler
  • Languages: Embedded C or Assembly
Q & A
Q:  Which microcontroller is used in this project?
A:  A 40 pin microcontroller from 8051 family is used in this project.
Q:  Which inductive load is used in this project?
A:  A 40 W tube choke is used in this project.
Q:  Can I replace choke by induction motor?
A:  Yes, it is possible to replace the choke by induction motor.
Q:  Why 100W bulb is used?
A:  A 100 W bulb is used to demonstrate as Linear or resistive load
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